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Old 08-12-2007, 07:27 PM   #1 (permalink)
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rear diff fluid leak

As I was going to do the rear diff fluids I noticed a leak around the drain plug. So I degreased the area anyway and did the fluid change. Torqued both drain and fill plugs and installed crush washers too. Next day I check the diff again and the leak is in the same spot around the drain plug. Could it be that it needs a new crush washer? I don't hear any grinding or crunching noises from the rear diff. What are your thoughts?
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Old 08-13-2007, 05:28 AM   #2 (permalink)
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I have the same problem with my drain plug on my oil pan so I just put a little bit of rv gasket sealer to seal it up.
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Old 08-13-2007, 09:12 AM   #3 (permalink)
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Whenever I've done my rear diff., I've just reused the stock washer. It's not really a crush washer like the oil drain plug uses, it's just a flat aluminum washer. Maybe change back to a stock one and a see if it works.
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Old 08-14-2007, 08:52 AM   #4 (permalink)
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I've been using the stock washer ever since my first fluid change. Yes its just a flat washer and not a crush washer(sorry about that). Guess I'll get a new one from Mitsu dealer.
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Old 08-14-2007, 09:33 AM   #5 (permalink)
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Originally Posted by 03silvaevo View Post
I'll get a new one from Mitsu dealer.
.. and tighten to 37 (±6) ft. lbs.
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